Wiggle Wire (Zig Zag Wire) Production Equipment

PECOAT® MACHINERY is an important branch factory of PECOAT®. Its production workshop is spacious and well-equipped. Read More >>

Specifications

Equipment TypeFull Automatic
Whole Equipment DimensionsLength 15.6m, width 5.5m ( including zigzag shape forming system, operation area of wire laying and wire straightening ),height 3.2m
Power25Kw
Voltage, FrequencyAccording to customers'country
Equipment Weight4.5-5Ton
Wiggle wire applicable to this machineDiameter :2.0mm, 2.3mm, or any other diameter
Length: 1.86m, 1.96m, 2.05m

Notes:

1). The specific length needs to be confirmed by the buyer before production.
2). We normally supply only one type length by default. If an additional type is required, it will be subject to a charge.
Material: Carbon steel wire, spring steel wire, galvanized or non-galvanized
Heating methodInitial heating for wire body: electric heating
Secondary heating for mark points: flame heating
Mark points on the wiggle wire4 mark points
Production TimeApproximate 1 month, 45-50 days in peak season
Operation Person1
Output Capacity25 pcs/minute, 1500 pcs/hour
Items that need to be prepared by the buyer.LPG Gas
Screw Air Compressor (15kw)
Air Storage Tank (1m³)
ShippingLoading in one 40ft container, shipped by sea.
Category:

PECOAT® Greenhouse Wiggle Wire (Zig Zag Wire) Production Line is an equipment specially designed to manufacture wiggle wires for securing plastic film in greenhouses. It features a high level of automation, incorporating processes like bending, forming, cutting, plastic dip-coating, counting, and bundling. There are two variants: semi-automatic and fully automatic. Owing to the fact that the semi-automatic type lacks automatic counting and bundling capabilities, it leads to high labor costs and has thus been phased out. The fully automatic type is capable of integrating all procedures and achieving more efficient and stable production. With only one person required to operate it to complete the whole production process, labor costs are significantly reduced.

Constituent Parts


One complete automatic system include: Wire Laying Machine – Straightening The Wire – Bending And Forming – Electric Heating ( Power-Off safety function) – Plastic Dip-Coating – Curing And Leveling – Secondary Fire Heating – Curing And Leveling – Automatic Counting And Bundling

Items List For One Line of Wiggle Wire Production Equipment

Item Name Quantity Unit
Voltage Transformer 1 Set
Automatic Counting And Bundling 1 Set
Wire laying machine 2 Piece
Intermediate Wire Rack 1 Piece
Forming Machine (With Control Cabinet) 1 Piece
Electric Heating Conveyor 1 Piece
Powder Tank 1 Piece
Leveling And Cooling Rack 1 1 Piece
Flame Heating Powder Tank Rack (4 pcs) 1 Set
Leveling And Cooling Rack 2 1 Piece
Power Supply Control Cabinet 1 Set
Cable Box 24 Meter
High-Frequency Heating Welding Machine 2 Set
Blower for Powder 1 Piece
LPG Gasifier 1 Set
Accessories    

The whole production line will be disassembled and loaded into a 40-foot container, and then shipped to the port of the buyer’s country.

At the same time, in order to save freight costs and make full use of the space in the container, most buyers usually put in other goods, such as 5-6 tons of PECOAT® PE powder (designed for wiggle wire) or other products of other companies.

Installation

  • Installation by Buyer:

Should you prefer to install on your own, we will supply detailed installation instructions and, when necessary, video guidance.

  • Installation by seller:

We provide paid installation services. The buyer needs to pay for the travel expenses such as visas, air tickets, accommodation for our technicians. In addition, an allowance of $100 per person per day is required (from the entry date to the exit date in the destination country).

Warranty

  • The warranty period is one year. During this period, non-artificially damaged parts will be replaced free of charge.
  • After the warranty period, replacement parts require payment of the cost of the parts and transportation costs.
  • Our equipment can usually work for at least 10 years in the optimal condition. At all times, technical services and support will be provided.
The length of the wiggle wire refers to the length of the wiggle wire in the natural wiggle state.
Commonly used lengths are 1.86 meters, 1.96 meters, 2.06 meters. The specific length needs to be confirmed by the buyer before production, as we need to make the forming molds accordingly. We normally supply only one type by default. If an additional type is required, it will be subject to a charge.
This machine can produce any diameter of wiggle wires, with common diameters of 2.0mm, 2.3mm, 2.4mm, and 2.6mm. The larger the diameter, the stronger the wire and the longer its service life.
The steel materials commonly used are carbon steel wire, spring steel wire, and non-galvanized or galvanized ones.
The coating adhesion of galvanized wire is slightly weaker because the zinc layer weakens the adhesion of the plastic coating. However, the plastic coating adds a second layer of protection to the wire, so the galvanized wire with plastic coating is more popular.
The corresponding steel grades are No. 55 or No. 65. Since the No. 65 steel is too hard, the No. 55 steel is often the more popular one.
Part of the payment shall be made before production, another part before shipment, and the remaining part after installation.